Fundamental Principles of the Liquid-Cooled System
The liquid-cooled system operates by circulating a liquid cooling medium between battery modules, absorbing and dissipating the heat generated during battery operation. Compared to traditional air-cooled systems, liquid cooling offers higher thermal conductivity efficiency and superior temperature control, effectively managing the temperature of battery packs.
Main Components of the Liquid-Cooled System
Cooling Liquid Pipeline: The core channels of the liquid-cooled system, where the cooling medium circulates, connecting the battery modules with the cooling devices.
Cooling Pump: The key device driving the circulation of the cooling liquid, ensuring continuous flow within the system to absorb and dissipate heat.
Heat Exchanger: A device that releases absorbed heat into the external environment. As the cooling liquid flows through the heat exchanger, it dissipates accumulated heat, reducing its temperature before re-entering the cycle.
Temperature Sensors: These sensors monitor the temperature of the batteries and cooling liquid in real time, providing data to the intelligent Battery Management System (BMS) to ensure optimal operating temperatures.
Intelligent Battery Management System (BMS): Controls the operation of the liquid-cooled system, dynamically adjusting the flow rate of the cooling liquid and the working state of the cooling pump to maintain stable battery temperatures. The BMS analyzes data collected from temperature sensors to ensure efficient and safe system operation.
Operation Workflow of the Liquid-Cooled System
Heat Absorption: The battery modules generate heat during operation. The cooling liquid flows through the pipelines, absorbing and removing this heat.
Cooling Liquid Circulation: The heated cooling liquid, driven by the cooling pump, flows toward the heat exchanger.
Heat Dissipation: In the heat exchanger, the cooling liquid releases absorbed heat, reduces its temperature, and continues the cycle.
Temperature Monitoring and Adjustment: Temperature sensors continuously monitor the temperatures of the batteries and cooling liquid, transmitting data to the BMS. The BMS dynamically adjusts the cooling liquid flow rate and pump operation based on temperature data to ensure the battery modules operate within optimal temperature ranges.
Advantages of the Liquid-Cooled System
Efficient Temperature Control: The liquid-cooled system quickly and effectively removes heat generated by the batteries, maintaining stable temperatures and avoiding performance degradation or safety hazards due to overheating.
Enhanced Battery Lifespan: Stable temperature environments reduce thermal stress on batteries, extending their lifespan and improving the economic efficiency of the energy storage system.
High Energy Density: The efficient heat dissipation capabilities of the liquid-cooled system enable energy storage systems to operate safely at higher power densities, achieving greater energy densities.
Adaptability to Harsh Environments: Liquid-cooled systems maintain excellent performance in high or low-temperature environments, demonstrating strong adaptability and reliable operation under various climatic conditions.
System Structure and Design
The liquid-cooled ESS container adopts a modular design, with each module independently equipped with a liquid-cooling system, ensuring optimal cooling for each battery module. This modular design simplifies installation and maintenance processes while enhancing system scalability and flexibility. Users can flexibly combine storage modules of different capacities based on actual needs, meeting diverse application scenarios.
Safety and Intelligent Management
In terms of safety, the liquid-cooled system integrates multi-level safety measures, including overvoltage protection, short-circuit protection, leak detection, and fire/explosion prevention, ensuring comprehensive system safety and stability. The intelligent BMS monitors the working status of the batteries in real-time, dynamically adjusting the operational parameters of the liquid-cooled system based on data from temperature sensors and thermal management algorithms to ensure batteries always operate within optimal temperature ranges. Additionally, the intelligent BMS features fault diagnosis and remote monitoring capabilities, significantly enhancing system reliability and operational efficiency.
Application Scenarios and Future Prospects
Liquid-cooled ESS containers are widely used in peak shaving, industrial energy storage, distributed energy, and microgrids. In renewable energy generation, liquid-cooled systems effectively address the instability of power generation, achieving efficient energy storage and release, promoting the intelligent and green development of energy systems. The application of liquid cooling technology not only improves system efficiency but also significantly reduces noise and temperature during operation, providing a more comfortable working environment.The introduction of liquid-cooled ESS container systems demonstrates the robust capabilities of liquid cooling technology in the energy storage sector and contributes to global energy transition and sustainable development. In the future, liquid-cooled ESS container systems will continue to drive technological innovation and market expansion, advancing energy technology progress and making greater contributions to achieving global sustainable energy development.
